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Green Chile Adventure Gear

A10410

Chilly Exhaust Heat Shield

Option

Protect your luggage, gear and plastics from exhaust heat

Keep your soft luggage, gear and plastics safe from exhaust heat. The Chilly Exhaust Heat Shield is the most effective heat shield on the market. It clamps onto your exhaust and is built for riders who carry soft luggage on dirt bikes, dual sports and adventure bikes.

Loaded side bags can push your side plastics toward a hot muffler, and soft bags near the exhaust can take heat damage. The Chilly Exhaust Heat Shield puts a cooler surface between your exhaust and everything you carry.

If you run soft luggage without hard racks, we highly recommend it.

How it beats the heat

Most heat shields are just folded metal. The Chilly Exhaust Heat Shield uses a three-piece design that fights both kinds of heat that reach your gear, conductive and radiant. That is what makes it so effective.

Conductive heat: A solid top shield sits on two side rails, joined with rivets and spacers. That cuts conductive heat transfer down to just 4 small contact points with the shield, so far less heat moves into the top.

Radiant heat: The top shield has no cutouts, so radiant heat can't pass straight through. Underneath, a patented, insulated reflective blanket reduces radiant heat. Green Chile Adventure Gear has an agreement to be the only motorcycle-related company allowed to use this blanket material.

The included stainless steel clamp makes it simple to install.

FEATURES:

  • Solid Top Shield - The logo is laser etched and there are no cutouts, so radiant heat can't pass straight through to your luggage.
  • Side Rails - Isolated with spacers to reduce the surface area that conducts heat to the top shield.
  • Radiant Heat Shielding - The patented, reflective insulated blanket on the bottom of the shield is the real hero. You won't find this material anywhere else in the motorcycle industry.
  • Stainless Steel Clamp - Slots in the side rails make installing as easy as it gets.
  • Brushed Aluminum - Lightweight and looks nice.
  • B-Stock - Imperfections like the logo didn't laser mark properly, scratches or stains on metal from manufacturing. Save a few bucks when they are available.

DIMENSIONS:

  • Length 7.7" (195mm) x Width 3.4" (86mm) x Height 1" (25mm)
  • Clamp fits any exhaust 3.5" - 5.5" (89mm - 140mm)
Fits / Best for
  • Any motorcycle exhaust 3.5" to 5.5" (89 to 140 mm), using the included clamp
  • Dirt bikes, dual-sport and adventure bikes carrying soft luggage

As always, every product comes with our Hardcore Warranty and Raving Fan Guarantee.

Customer Reviews

Based on 45 reviews
89%
(40)
7%
(3)
2%
(1)
0%
(0)
2%
(1)
L
Larry

Perfect

T
Terry

Very effective, light, easy install

P
Paul C. (College Grove, US)
Green Chile ROCKS!

Met these guys at March Moto Madness and they couldn't have been nicer. Not pressuring to sell but genuinely interested in helping me. Had a burn spot on the number plate plastic where crashes make the plastic contact the pipe. Already had a heat shield to support bags offset; but they helped me source and fit a second shield to protect the plastic. Worked great!

Really appreciate this company and the attitude they represent.

M
Marcus

Excellent

B
Benjamin Buchanan (New Haven, US)
Heat shield

Unfortunately the band clamp is much too small to work on my factory KTM muffler.

Ben, thanks for the review. The clamp that comes with the heat shield fits any exhaust 3.5' - 5.5'. That size fits most bikes. If you need a larger clamp you can get any size you need at local hardware stores for a few bucks. Just look for 1/2' hose clamp in the required diameter. Let us know if you have any questions, happy to help!

Frequently Asked Questions

Do I need an exhaust heat shield with soft luggage? +

It depends on your bike. Side bag weight can push the side plastics into the muffler, and a bag that touches the muffler can melt. The Chilly Exhaust Heat Shield prevents this. It keeps your bags off the muffler and acts as a standoff that holds the side plastics away. If your bike already has a built-in heat shield, or you don't carry side bags, you may not need one. If you do need a heat shield, we highly recommend the Chilly Exhaust Heat Shield.

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