Green Chile Adventure Gear


Chilly Exhaust Heat Shield

Protect your luggage, gear, and plastics from the heat of your exhaust.

The Chilly Exhaust Heat Shield is the most effective heat shield on the market. The innovative three piece design consists of a top shield attached to 2 rails with rivets and spacers. This reduces the contact area and slows down heat transfer. We have incorporated a patented, insulated reflective blanket on the underside of the shield to reduce radiant heat transfer. The included stainless steel clamp makes it simple to install. 

We highly recommend a heat shield if you run soft luggage without hard racks. 



  • Solid Top Shield - The logo is laser etched and there are no cutouts on the top shield. This prevents radiant heat from passing straight through to your luggage.
  • Side Rails - By isolating these with spacers the heat conductive surface area to the top shield is reduced and slows down heat transfer.
  • Radiant Heat Shielding - The reflective insulated blanket on the bottom of the shield is the real hero. This patented material won't be found anywhere else in the motorcycle industry. 
  • Stainless Steel Clamp - Slots have been provided in the side rails to make installing as easy as it gets.
  • Brushed Aluminum - Lightweight and looks nice.


  • Length 7.5" (190mm) x Width 3.5" (76mm) x Height 1" (25mm)
  • Clamp fits any exhaust 3.5" - 5.5" (89mm - 149mm)

As always, every product comes with our Hardcore Warranty and Raving Fan Guarantee

Customer Reviews

Based on 19 reviews
Joseph Cluff (New York, US)
Works Great

I am paranoid about melting plastics while carrying luggage on my DRZ400. I installed this near the front of the stock muffler. It works great. I have no worries now.

Joel Osburn (Portland, US)
Heat shield protected my thin rubber saddlebags

The heat shield worked great. I have a custom-made carry saddle that I can hook Ortlieb's standard waterproof bicycle touring panniers. Have melted one already against my FMF powercore muffler. I taped some adhesive aluminum/FG cloth on the back, but the shield was no hotter than 110 F (checked with a IR thermo). Worked great on a weekend 350 mile camping trip thru the Yukon.

Joe Wilkerson
Heat shield

Just put 1100 dirt miles on my drz. The chili's heat shield and 20lt bags worked fabulous. All my gear stayed in place on the rim rocker trail. Thanks guys and gals for making a great trip possible. You are now a part of my travel gear.

Darren Davis (Aspen, US)
Most excellent design!!!

I spent countless hours researching a good and for the most effective heat shield.. I heard about GCAG thru Adventure Rider Radio and started here with this heat shield and every other design seemed inadequate for the price and functionality. Truly effective in dissipating the heat well and saving my soft luggage from excessive heat. I would recommend to anyone looking for a heat shield this size!

PNW Rider (Seattle, US)
Heat Shield / 2020 690 SMCR

Works but requires a larger metal strap than comes with the shield, as the stock canister is HUGE. You can easily pick up one at your local hardware store for $3.

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